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Guest Brucesnups Posted June 25 Report Share Posted June 25 Balanset-1A: Innovative Portable Balancer & Vibration Analyzer Modern Dynamic Balancing Solution Balanset-1A constitutes an revolutionary solution for rotor balancing of rotors in their own bearings, engineered by Estonian company Vibromera OU. The device delivers professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while maintaining superior measurement accuracy. The system allows in-place balancing directly at the equipment's operational location without requiring dismantling, which is essential for preventing production downtime. About the Manufacturer Vibromera OU is an Estonian company focusing in the creation and production of equipment for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has representatives in Portugal. Contact Information: Official website: https://vibromera.eu/shop/2/ Technical Specifications Measuring Parameters Balanset-1A ensures high-precision measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree. Working Principle The device uses phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates pulse signals for computing RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic calculation of corrective masses. Full Kit Contents The standard Balanset-1A delivery includes: Measurement unit with USB interface - main module with built-in preamplifiers, integrators, and ADC 2 vibration sensors (accelerometers) with 4m cables (alternatively 10m) Optical sensor (laser tachometer) with 50-500mm measuring distance Magnetic stand for sensor mounting Electronic scales for precise measurement of corrective masses Software for Windows 7-11 (32/64-bit) Plastic transport case Complete set of cables and documentation Performance Capabilities Vibrometer Mode Balanset-1A works as a complete vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers visualization of time signals and spectral analysis for equipment condition diagnostics. Balancing Mode The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function permits considerable acceleration of subsequent balancing of identical equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method. Software The user-friendly program interface delivers step-by-step guidance through the balancing process, making the device usable to personnel without specialized training. Key functions include: Automatic tolerance calculation per ISO 1940 Polar diagrams for imbalance visualization Result archiving with report generation capability Metric and imperial system support Multilingual interface (English, German, French, Polish, Russian) Application Areas and Equipment Types Industrial Equipment Balanset-1A is effectively applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts. Agricultural Machinery The device offers special value for agriculture, where uninterrupted operation during season is vital. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The ability to balance on-site without equipment disassembly permits avoiding costly downtime during critical harvest periods. Specialized Equipment The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment. Benefits Over Similar Products Economic Efficiency At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on outsourced balancing specialist services totals thousands of euros annually. Ease of Use Unlike sophisticated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without special vibration diagnostics training. Mobility and Autonomy The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in remote conditions, at distant sites, and in difficult-access locations without separate power supply. Versatile Application One device is adequate for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and two-plane balancing covers all standard tasks. Real Application Results Drone Propeller Balancing A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the remarkable accuracy of the device even on small rotors. Shopping Center Ventilation Systems Engineers successfully balanced radial fans, achieving reduced energy consumption, removed excessive noise, and increased equipment lifespan. Energy savings recovered the device cost within several months. Agricultural Equipment Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. 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